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Sodium Hypochlorite Production in Nigeria (Using Salt Brine As Raw Materials); The Pre-Feasibility Report.

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Sodium Hypochlorite Production in Nigeria (Using Salt Brine As Raw Materials); The Pre-Feasibility Report.

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Sodium Hypochlorite (NaOcCl) is a pale greenish liquid also known as soda bleach or liquid bleach. Sodium hypochlorite is a basic inorganic chemical with a wide variety of uses. It is used within industry to manufacture other substances, to treat textiles and as a powerful biocide for industrial sites (such as treatment of water for cooling systems).

The substance is used professionally to disinfect public swimming pools and public water supplies, and as a disinfectant by professional cleaners. It is used by the public as a general all-purpose disinfectant, cleaner and bleach within the home. Some consumer formulations include a spray bottle, which can form weak sodium hypochlorite aerosols.

The leading application is municipal/industrial water treatment disinfection, which accounted for about 62% of total industrial consumption.

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Product Description

Hypochlorites are chemical compounds containing the chlorate (I) anion([OCl]). It is a greenish – yellowish liquid commonly referred to as “Bleach”.

Sodium Hypochlorite (NaOCl) is a compound that can be effectively used for surface purification, water disinfectants (Disinfectants are microbial agents that are applied to non-living objects to destroy microorganisms, the process of which is known as disinfection), bleaching, odour removal etc.  It has a relative density of 1.1 [ 5.5% water solution].

It is unstable and chlorine evaporates.  It is strong oxidizer and reacts with flammable compounds however it’s solution is a weak base that is inflammable.

Sodium Hypochlorite is prepared by reacting dilute caustic soda solution with liquid or gaseous chlorine, accompanied by cooling. Sodium Hypochlorite can also be produced from the electrolysis of salt brine.

Nigeria has an estimated reserve of about 1.5 billion tons of salt brine. Caustic soda is produced together with chlorine from the electrolysis of salt brine.

The products so produced would react together and produce sodium hypochlorite (Chlorine Bleach at 12% strength). Sodium hypochlorite is available as solutions of varying strength. Concentrated solutions for disinfection purposes may contain 10-18 percent available chlorine; domestic and laundry bleaches typically contain 3-5 percent available chlorine; antiseptic solutions may contain only about 1 percent chlorine.

Sodium Hypochlorite (NaOcCl) is a pale greenish liquid also known as soda bleach or liquid bleach. Sodium hypochlorite is a basic inorganic chemical with a wide variety of uses. It is used within industry to manufacture other substances, to treat textiles and as a powerful biocide for industrial sites (such as treatment of water for cooling systems).

The substance is used professionally to disinfect public swimming pools and public water supplies, and as a disinfectant by professional cleaners. It is used by the public as a general all-purpose disinfectant, cleaner and bleach within the home. Some consumer formulations include a spray bottle, which can form weak sodium hypochlorite aerosols.
Globally, industrial and household applications for sodium hypochlorite are forecast to grow at a rate of 1.9% annually during 2015–20. This compares with a projected growth in global demand for all disinfectants and microbials of 3–5% annually during 2015–20 for both household and industrial uses. Much of this growth is related to consumer concern over foodborne pathogens and outbreaks of influenza.

The leading application is municipal/industrial water treatment disinfection, which accounted for about 62% of total industrial consumption.

From the above list it can be seen that the market for sodium hypochlorite is wide, expanding and sustainable and it cuts across industries like paper, agriculture, water, food, chemical and petrochemicals, each of which has high annual demand.

The national demand estimate for sodium hypochlorite in Nigeria is in excess of 500,000 MT per annum with most of the demand been met through importation.

This report highlights the financial viability or otherwise of establishing a one hundred and ninety-two (192) tons per day (192,000 litres / day) sodium hypochlorite (Chlorine Bleach at 12% strength) plant in Nigeria using salt brine as the raw material.

The proposed plant would comprise of sodium hypochlorite plant, forklift, transformer, generator, project vehicles, weigh bridge, sodium hypochlorite and diesel tanks.

The plant would operate at 80% of the installed capacity working three (3) shifts of 8 hours each in 300 days per annum producing 7,680 tons of sodium hypochlorite (Chlorine Bleach at 12% strength) and requiring 5,000 tons of salt brine bi-monthly.

The required startup capital estimate of the business is N 7,049,587,120.00.